There is nothing more satisfying than the sound of knocking on a real, solid wood front door, or interior door for that matter. But making these wooden portals can be challenging and expensive, especially if you want to make more than one style of door. At least, that was the case until now. We're proud to introduce our new Insert-Pro Interior and Exterior Door Shaper Cutter System that will allow you to put custom craftsmanship on your front porch.
This new insert knife shaper cutter system gives you the ability to change the profile on your stiles & rails by simply swapping out the micro-grain carbide replacement knives - an added bonus when they eventually become dull or damaged.
The cornerstones of the Insert-Pro Door Making System are quality and value. Each Insert-Pro shaper head accepts our C4 micro-grain carbide insert. These knives are sharper and last longer than the carbide cutters in standard brazed tooling. The knives are held in place by mechanical fasteners and not brazed directly onto the cutter head so they can be easily replaced when dull or damaged. No more throwing away a complete shaper set or waiting weeks to have a new tip brazed on because one of the knives hit the shop floor. With our Insert-Pro set you can quickly swap out the knives as necessary and go right back to work.
When the time comes to add a different profile to the collection for that next door project, you won't have to buy another complete set of heads. Simply pick up new profile knives for your Insert-Pro Door Making Set.
Say you have the Ogee Insert-Pro Set, but your customer (or significant other) wants a Chamfer profile. No problem. Just install a set of Chamfer profile knives in your heads and go to work. New project calls for an Art Deco Profile? Grab some of those Art Deco Knives and get back at it. We offer a selection of five different knife profiles for the Insert-Pro Door Making system, making it an extremely versatile solution for any serious woodworker or professional shop.
But enough about the knives, it's the cutter head that lets those sharp parts do their job so well. The Insert-Pro heads are CNC machined from aircraft-grade aluminum, then precision balanced, and finally anodized with a protective coating, making for a light, durable, and smooth running shaper cutter that lets those c4 micro-grain cutters shear away wood like a hot knife through butter. It's important to note that the bore on all Infinity Shaper Cutters is machined to very exacting tolerances, which ensure a perfect fit on your shaper spindle. This fit allows the cutters to run smooth and without vibration. You can't get a perfect fitting joint out of an unbalanced shaper cutter.
To get started with the Insert-Pro system, simply choose the Interior Door Making Set in the profile you like. Each of the listed profiles will allow you to make doors from 1-1/4" to 1-1/2" thick. Producing exterior doors from 1-5/8" to a full 1-7/8" thick is as simple as adding the Exterior Door Kit to your set. Want all the profiles in one convenient package? Just pick up the Insert-Pro Interior & Exterior Door Making Master System and you'll be able to make both interior and exterior doors in all five profiles right out of the gate.
BUT WAIT - THERE'S MORE!
What is the only thing that could make a custom solid wood door better? A solid wood door with extended tenons. A door made in this fashion will suddenly be of heirloom quality so strong people will think you stole it off the front of a historic monument. The Infinity Insert-Pro Extended Tenon Head allows you to mill the extended tenon in a single pass (though we recommend taking a few, just to be safe) and create a full 2" long tenon without flipping the material. This makes it ridiculously easy to produce perfect fitting cope cuts and draw bore-ready tenons that say "why even bother with glue?"
Infinity has matching knives for all five profiles available in this door making system. No matter what profile door you need you can make the extended tenon to match in both interior or exterior dimension. It doesn't get any easier to make a bomb-proof door than that.
What are you waiting for? It doesn't matter if you are setting up your shop for the first time or replacing your old worn out cutters, the Infinity Insert-Pro Interior & Exterior Door System will save you time and money in the shop and help you produce doors that anyone would be proud to have in their home or business.
